Acceptance Testing
Acceptance Testing to Ensure Machine Condition After Overhaling or Commissioning
Our specialized Factory and Workshop Acceptance Testing (FAT/WAT) services focus on ensuring the operational readiness and reliability of motors, pumps, gearboxes, turbines, and other rotating equipment through vibration analysis. These tests are crucial for identifying potential mechanical issues, reducing downtime, and extending the lifespan of critical industrial machinery.
Why Acceptance Testing?
Rotating equipment is susceptible to having a variety of mechanical issues, including misalignment, imbalance, bearing wear, looseness, and resonance even after repairs or overhauling. Left unchecked, these problems can lead to catastrophic failures, costly repairs, or unexpected operational shutdowns. Vibration acceptance testing is a proven diagnostic tool that helps detect these issues at the earliest stage, providing actionable insights into the health of the equipment before it is installed or commissioned.
Factory Acceptance Testing (FAT)
In Factory Acceptance Testing (FAT), we assess the performance of your equipment under controlled conditions at the manufacturer’s facility. This testing phase is critical for ensuring that the rotating equipment is in compliance with design specifications and performance criteria.
Workshop Acceptance Testing (WAT)
Our Workshop Acceptance Testing (WAT) is conducted on-site or at your workshop facility, simulating actual operational conditions. This stage is essential for ensuring that the equipment functions properly within its intended environment and after transportation or installation adjustments. Vibration testing at this phase helps to confirm the equipment’s overall performance and operational stability.
Benefits of Vibration Testing in FAT/WAT
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Early detection of defects: Identifies misalignment, imbalance, looseness, and bearing issues early.
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Prevention of costly failures: Helps prevent equipment failure, reducing unplanned downtime.
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Optimized performance: Ensures that your motors, pumps, and gearboxes are running at peak efficiency from day one.
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Data-driven decisions: Our vibration analysis reports provide detailed data to help you make informed decisions regarding equipment maintenance and operation.
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Extended equipment lifespan: Proactive vibration testing helps prevent premature wear and tear, extending the service life of your critical machinery.
Service Offering
Our vibration testing during FAT includes:
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Baseline vibration analysis: Capturing the equipment’s natural vibration patterns at various operating speeds.
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Early fault detection: Identifying potential issues such as bearing wear, rotor imbalance, or shaft misalignment.
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Dynamic performance verification: Ensuring that equipment operates efficiently across all expected load conditions.
By performing these tests at the factory, we can identify and resolve any manufacturing defects, ensuring that your equipment is in optimal condition before it leaves the production line.
WAT vibration testing includes:
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Operational simulation: Testing the equipment in real-world conditions to ensure no anomalies arise during full operation.
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Post-installation verification: Ensuring the equipment was installed properly without any misalignments or mechanical shifts.
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Advanced fault diagnostics: Using detailed vibration signatures to diagnose any developing faults that might compromise long-term performance.
FAT/WAT Applications.
FAT/WAT can be used to determine the condition of your asset pre-outage, after overhauling, during commissioning or after major modifications.
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Pumps.
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Motors
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Gearboxes.
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Turbines.
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Fans and Blowers
Our Expertise
With years of experience in vibration analysis and a dedicated team of experts, we deliver accurate, actionable results. Using advanced vibration monitoring tools and techniques, we provide a thorough assessment of your rotating equipment. Our detailed reporting offers insights into potential problems, recommended corrective actions, and preventive maintenance suggestions to ensure long-term equipment reliability.
Osborne Engineering has the expertise and instrumentation necessary for carrying out
+ FAT - Factory Acceptance Testing
+ Workshop Acceptance Testing
+ Pre-Post Outage Testing
+ Easy Warranty Claims.
+ Resolution of conflict after outside maintenance
+Ensure condition of machines before installation