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Turbomachinery Vibration Analysis Using Online Vibration Monitoring Systems: Periodic Monitoring

Turbomachinery (Steam & Gas Turbines, Centrifugal Compressors, etc.) of Oil & Gas, Petrochemical, and Power industries are provided with state-of-the-art vibration monitoring systems to monitor and protect the equipment from catastrophic failure due to high vibration. The online vibration monitoring systems have the facility to store the vibration data for analysis and troubleshooting. The stored plots are used for diagnosing machinery problems like misalignment, rotor unbalance, thermal growth, rotor instability, rubbing of rotating components with stationary components, journal bearing damage, fluid instabilities, etc. Online vibration data is analyzed using various plots like vibration trends, spectra, full spectra, waterfall, direct orbits, polar, bode, shaft centerline to identify various machinery problems.


How much do you care about your TURBOMACHINERY?

Currently, most industries have machinery protection systems for turbomachinery which are designed to shut down a machine when high vibration is noticed in turbomachinery without human intervention. However, why should we wait until the machine gets a trip with high vibration? Can’t we predict machine condition changes before machine trips with high vibration?


A BETTER SOLUTION:

The answer is yes, Condition monitoring engineers can predict the machine condition changes before the machine reaches high vibration levels by using a machinery monitoring system, use of a system that provides vibration data and information that is interpreted and applied by the people to correctly operate, maintain and assess the condition of the machinery.

 

The Periodic monitoring intervals will help to study the machine condition changes in the early stages due to mechanical faults like unbalance, misalignment, thermal growth, bearing deterioration, lube oil condition, etc. and process parameters like temperatures, flow, etc.

 

This will help the maintenance team to make better maintenance schedules and maintain inventory spare parts (like replacing the lube oils, and journal bearings) and the maintenance team can schedule corrective actions like unbalance and misalignment, etc without interrupting the peak production losses.

 

The operation team can plan load sharing with other units which can reduce the stress on the faulty machine, resulting in increased machine reliability & reduced production losses.



OEL Engineer analyses SYSTEM1/ SYSTEM 1 EVO DATA on site as part of condition monitoring program
OEL Engineer analyses SYSTEM1/ SYSTEM 1 EVO DATA

· Osborne Provides Periodic vibration monitoring on Turbomachinery with multichannel devices & also provides services remotely by accessing the customer vibration protection system.

· Osborne Engineering Provides CBM services across the Middle East and Europe. Including the UAE, Poland, Oman, Bahrain, Kuwait, Saudi Arabia, and Qatar.


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